Zirve Yazılım
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Smart UA-X
2015 SMART-UAX version 2 released 2013 SMART-UAX commercialized 2012 Concept machine released at expo 2011 Co-patent applied by Hwacheon & NCB 2010 SMART Machine development start 
Anybody with 4 Touch only after modeling
Comparison btw SMART-UAX & current machiningSMART-UAX Current machining 1. Ready for
machining- Put stock after modeling
- Beginning with 4 Touch only
- Ready for machining in 10~20 minutes- Modeling analysis
- Prepare CAM & NC DATA
- Set for tools
- Modify every status before machining
- Beginning with put stock
- Ready for machining in 4~6 hours2. Time - Otimized machining with best D/B!
- 30~50% faster with optimized adjustable feedrate- Wide variations depending on technical level!
- Limit with machine speed3. Quality - High quality with equivalence
- No defect- Wide variations depending on technical level!
- Inevitable human error4. Tool span - Save expense with automatic process
- Automatic sensor for breakage- Manual check & usage increased
- Human error & quality decreased5. Machine
span- Best dust collector system
- Automatic collision prevention
- Guarantee long-term accuracy & span- Wide variations depending on machine
- No collision check
- Span depending on maintenance6. Machine
management- Automatic system
- Effcient operation & save electric charge- Manual check
- Waste of time & excessive electric charge7. Unmanned
machining- Big table & mass production
- Possible during more than 48 hrs- Limit with table size
- Wide variations with technical level8. Output - Constant 365-day production
- Possible for more than old 3 machine or new 2 machine- Depending on person & situation 9. ROI - SMART-UAX 1 unit, including S/W, technique, tools etc - M/C, CAM, tool holder, S/W engineer,...
constant maintenance expense etcNC Brain Verification 1Set provided- Possible to check electrode omission, overcut, and discharge GAP by EDM Simulation.
- Possible to check the parts to be electroded and overcut area on core by NC data Simulaton.Milling preparation (smart process - 4 buttons only)
SMART UAX : Current machining comparison
Milling time & QualityFaster(30~50%) and High quality milling by Simulation & Optimization with best D/B
HECC : faster and high quality by machine auto-speed order depending on rough, semi-finishing, finishing, and tools.
Management of tool lifespanStatistic management of accumulated tool use of every tool. Auto-Cycle notice for tool replace (yellow- warning replace, red - replace alarm)
Damage check through tool overload set.(HTLD)
Machine lifespan & machine managementGuarantee long-term accuracy, lifespan, cleanliness, anti-collision, auto-system check, and efficient drive electric charge save through best dust
entrainment block & dust collection system.
Large output of dust collection & high capacity 12 filters ( keeping cleanliness) High capacity inhale duct on HEAD & central BED
Keeping accuracy through various displacement control depending on temperature change- HFDC : Real time displacement prediction with high temperature sensor at every element causing heat error on M/C frame.
-HSDC : Real time displacement prediction for Z-step tolerance auto-correction of spindle taper expansion in high spindle & temperature measurement
on various parts.Driverless ControlPossible for mass production of large table ( 1,200 X 700. depth 200mm) & unmaned machining more than 48 hrs.
Output & ROI365-day Mass production without stop(old 3 units or new 2 units)
SMART-UAX Current NC machining Identical
investment
terms1 unit( including Smart technology S/W,tools) NC machine 2~3 units, tools, CAM etc yearly
maintenance
cost1 beginner, tool, electric charge
60,000US$CAM, 2~3 experienced men, tool &electric charge 2 times,
AMC etc
180,000US$production short-term production : current 2~3 units better
long-term production : faster SMART UAX better without stop -
